Bold Styles
Quality Craftmanship
At Hat Foundry, we don’t just make hats—we craft statements. Built for the bold, our custom leather patch hats are designed to turn heads, spark conversations, and last a lifetime.
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Small Businesses Served
We’ve partnered with over 600 businesses to put custom hats on the heads of the people who matter most—their customers, teams, and communities.
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Happy Customers
3,500+ customers. Countless custom hats and shirts. A flawless 5-star rating—and we’re just getting started.
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Partner Brand
Partner with brands that share our values, striving to protect our environment.
Our Lifetime Guarantee
We were the first—and we're still one of the only—hat makers who fully stand behind our craftsmanship. If your patch ever falls off, we’ll replace it for free, no questions asked. Guaranteed.
Crafted to Last a Lifetime
Every hat and shirt we create is crafted with premium materials and attention to detail. From custom leather patches to precision stitching, our products are built to look great and stand the test of time.
Unmatched Quality, Proven by Thousands
With over 8,500 satisfied customers and a flawless 5-star rating, we've earned a reputation for exceptional quality. Each item we deliver meets the high standards set by our loyal community.
Our Guarantee: Always Covered.
We're so confident in our craftsmanship that we offer a lifetime guarantee on every hat we sell. If your patch ever falls off, we’ll replace it promptly—free of charge, with no hassle.
" Hat Foundry A+++++. He helped me pick a hat and designed it specially for my husband. Looks amazing and is excellent quality. It was shipped with care and arrived quickly. Will definitely order again. Thanks you! "
Custom Hats
We obsess over sourcing the absolute best materials and cutting-edge equipment, mastering the craft of leather patch making. The quality isn’t just visible—it’s undeniable. See why Hat Foundry’s custom leather patch hats crush the competition.
Custom Shirts
At Hat Foundry, we’re more than just hats. From custom shirts to sweaters, hoodies, and beyond, we’ve hunted down the softest, most comfortable materials out there—because your style should feel as good as it looks.
Come Visit Our Store
Located in the heart of East Liverpool, Ohio, our doors are always open. Visit us in-store and experience firsthand the meticulous craftsmanship and unwavering dedication to quality that sets Hat Foundry apart.